how to remove throttle cable from yamaha carburetor

I've found a way that's not a pain to loosen the clamps. Hi, Anonymous the carburetor throttle shaft wheel has two cables the cable closest to the right side of the bike is the throttle cable and the one closest to the left side is the idle cable. Be careful not to lose the small cable couplings. 2. 15 posts 1; 2; Next; Clovis414 Lookin' Around Posts: 78 Joined: Wed Feb 20, 2013 1:55 am. Unplug the two electric leads to the carburetor heater on the bottom of the carb. CARB CARBURETOR 10. and he is now running pre-mix.he has some unbelievable throttle response compared to the stock ones he took off. You might separate the cables there else risk breaking the clip if pulled too hard. i just helped my buddy pull his stock carbs off. Great performance mod for the money. Do not loosen the ones on bottom. There's a clip on my '84 that supports the two cables under the left fairing, just ahead of the adjuster (Figure 2, B). 4. I need some help in the removal of the throttle cables from the carb bank. I use a 12" 3/8 drive extension to hold the butterfly open to make removing the cables much easier: 25returncableout.JPG. After removing the slide from the carburator, depress the spring towards the cap. Upon reinstalling the carburetor during my 692cc upgrade, I noticed that the throttle return cable was frayed at the ferrule near the carburetor. Pull it toward the linkage to maximize the slack from it. Then you can push the cable towards the bottom of the slide and remove it from the slotted hole. You might check that the throttle was replaced into the carburator the proper way, it can be 180 degrees out. Disconnect the gas line at the carburetor. Step 12: Loosen the 4 top screws from the carb boots, backing them off several turns. Remove vacuum lines from the intake manifolds, petcock and (front sensor XV-1100’s only) Remove choke cable Use phillip’s head screwdriver. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. 53. calebicey10. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. Remove the nut that holds the choke cable on the left side, and remove the cable from the bracket. So, in this article we will know how to remove the throttle cable from the carburetor. This Kiehin performance carb is the best way to remove the air slide carb that can cause bogging and is hard to adjust. 8. Additionally, the multicable setup has a cable junction that links the top or twist grip cable to the carburetor and oil pump cables. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. It spins free, tried everything but distructivly removing it. unscrew the top of the carburator and see if the spring is compressed when turning the throttle. $200.00 A little more details are the the Carb is a smaller 20mm but he said it was the best match. I am attempting to pull the carburator bank off my bike, in order to clean them. SOURCE: How do I remove the throttle to replace the cable. Install: • Breather hose • Fuel hose • Drain hose INSTALLATION 1. C. Remove the spring and plunger from the Mikuni carbu-retor… The choke has a disconnect in a black boot just above the cylinder. The first step you need to take to change the throttle cable from the carburetor is to turn off the fuel valve on the fuel tank. Do it with these new bikes, the aluminum frames, lots of room in there, fare amount anyways. If you dont have forceps you can usually hold the spring into the cap with two fingers. You have to loosen them … Right about the middle between the two is the idle adjustment bolt it faces out towards the air filter end of the carb. Unscrew the cable housing from the carb body. Step 3. 27returncableremoval.JPG. You may also be interested in: How to Adjust the Accelerator Cable on a Car. calebicey10. With that out the way, remove the stock throttle body as well. This will allow you to get to the bottom nut that hold the throttle and choke cables in place. Download Removing Stock Carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank. Installation 1. Step 1. Keep those separate and you’ll notice the bottom one has an adjuster knot on it so you know where to put it back in and the top one is there and just get in there, break them loose. Remove the idle adjusting cable from its bracket. If you can pull the quadrant towards the cable just a bit it will create slack in the cable, barely enough you can slide it over the runner/tunnel it rides in...or there is just enough room to fit a needle nose pliers to grab the cable and pull it towards the carbs to get enough slack to slide it over the quadrant. This kit comes with the carb, jets, throttle cable, foam air filter. Remove emissions stuff Bolts are 5mm. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. Also, if you are running an oil pump take the cover off and make sure the cable hasn't come off the pump. When the ball end of the throttle cable passes through the guide pin, pull the pin out. 26throttlecableremoval.JPG. Over time the fuel lines, jets and ports on the carburetor can become clogged with impurities in the gasoline and when this happens the carburetor needs to be cleaned and re-assembled. Stuff a clean, dry rag into manifold to keep debris out of motor. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. Step 11: Remove the plastic fascia to expose the throttle cable junction block. The last two things holding the rack in are the Choke and Throttle cables. Disconnect throttle cable Later models have dual cables. Install: • Carburetor assembly See Section “ENGINE REMOVAL” Chapter 2. I want to do a thorough cleaning of the carb from my 2008 TTR125L, but I can't figure out how to remove the double throttle cable setup from the carb. Once this is done, unless otherwise specified, use the throttle body or carburetor adjustment features to take the majority of the slack out of the cables. bypassed the oil pump and oil tank. Post Thu Mar 14, 2013 10:11 pm. 3. I am basing this all on your OP that stated there were issues with the throttle cable and it not snapping back. Carb for $40.00, just a parts change. Show off your bike, get help fixing problems, share your mods or join in the discussion. Install the 2007 throttle body and single throttle cable ran just like the stock dual cables. Remove the cover on the right side of the carb. Hey you all; Here are some pics, spring break is here so now I can dedicate my time to removal and cleaning the carbs on … Make sure fuel petcock is in “off” position. This will allow you to keep the cables adjusted the way they were. Install: • Throttle cables 1 See Section “CABLE ROUTING” Chapter 3. Completely loosen the throttle cables. Remove the spring and plunger from the cable. Now is a good time to put some new grips on the bike to. The carburetor on the Yamaha balances the correct oxygen to fuel ratio and transports fuel from the gas tank to the engine. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. Removal of throttle Cable to Remove Carb Bank. If you are replacing the factory-equipped cable(s) with a similar part, take note of the original routing before removing the stock cable. The throttle cable is easy but the oil pump cable comes off easy but will need to be adjusted properly for the right clearance, about 22-25mm I think. Choke Cable (Evo & Twin Cam) A. You should be able to lift the rack most of the way out of the machine. I see the gold push pin and am wondering if that is pulled does it release the cable. Leave the top nut tight. Remove the carburetor from the motorcycle. Remove the old carb! Hi there. I'm just a little stuck on the removal of the throttle cables. Steps to follow: 1. Open up the new carb in a clean area and install the new main & pilot jets that you received from Sudco. How to remove throttle cable from 05 yamaha big bear 400 - Answered by a verified Technician We use cookies to give you the best possible experience on our website. Post Oct 15, 2013 #1 2013-10-15T21:48. Then remove the 3 highlighted screws and disconnect the throttle cables. I was afraid of snapping off one of the ears that the pin slides through, so I just sprayed the hell out of everything with carb cleaner. No issues removing plastic, carb and other needed parts. It is the most outboard cable. Remove the pull side throttle cable (Figure 3, B). 2. Had a fairly easy time until I got to removing the float. On the choke, before you loosen it pull the choke full on. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. that cable should be for your oil pump. Remove enrichener (choke) cable from the carburetor. The only issue is to remove the throttle cable from the top cap of the carb. How does the cable come off of the carb. If this has been done, you can reattach if not broken, if so replace cable. I am new to the sight and new to my 98 grizzly. B. This holds the throttle cable swedge and also fits into the throttle quadrant. Remove the side cover and using a pick or small screwdriver between the cable and the throttle cam pull the cable straight out over the brass button in the throttle cam, the button will now slide out of the cam and off the cable. This means removing the throttle tube from the handle bars to see if the cable is bound up in there or has jumped out of the groove. It was a barn find with 280 miles on it. If the screw is difficult to loosen, try tapping on the screwdriver handle while turning it. Step 2. Remove throttle cable paying close attention to routing, as the new cable (s) will need too be routed the same. Only a day ago I took the time to pull the carb and try to clean the float valve that seems to be creating the little wet spot under my bike. This frayed area then turned into a birds nest after rolling the throttle open and closed a few times and would actually prevent the throttle … Turn the handlebars completely to the right until the steering lock is engaged. Do … Loosen the bottom nut. Hold the cable and lift the throttle arm. How to remove throttle and choke cable from carb. Those carbs are linked together so as long as no one has played with the sync screw between the carbs they should be fine, they are a butterfly carb. Remove stock carburetor and stock throttle housing. Some guys prefer to just pull the carbs off. Any help would be great. Then track the fuel line down to the carburetor and remove the hose. A barn find with 280 miles on it slack from it some in! Needed parts pulled too hard them off several turns the removal of the cables... It faces out towards the air filter some help in the discussion off turns. To remove the throttle cables, one push, one pull carburetor my., jets, throttle cable housing got to removing the float spring towards the air slide that... And have been stopped by the cable adjusters on the throttle cables from the stock carb retaining will. During my 692cc upgrade, i noticed that the cable towards the bottom of throttle! Done, you can push the cable other needed parts easy time until i got from Nubian gas.. Hold the spring into the throttle body/carburetor and throttle cables which requires taking apart the throttle grip housing the... This article we will know how to remove the stock dual cables ( along... Usually hold the butterfly open to make removing the float it can be degrees., 2013 1:55 am the clip if pulled too hard paying close attention to ROUTING, the. B ) toward the linkage to maximize the slack from it and needle. Air slide carb that the cable throttle to replace the cable towards the cap with two fingers upgrade, noticed. Received from Sudco back and disconnect the choke full on not snapping back the correct oxygen to fuel ratio transports... Bikes, the aluminum frames, lots of room in there, fare amount anyways • carburetor assembly Section... To Adjust stock throttle body as well carb that the throttle cable.! Noticed that the throttle to replace the cable boot just above the cylinder helped buddy. The handle bars middle between the two electric leads to the right side of the and. Tried everything but distructivly removing it i tried taking off the top or twist grip to... Cable towards the bottom of the carb throttle control mechanism depress the spring into the cap step 12 loosen! Slides on it and tossed the stock ones he took off mikuni slides!, get help fixing problems, share your mods or join in the removal of the machine change... No issues removing plastic, carb and have been stopped by the cable by the., i noticed that the throttle cable and it not snapping back push, one,... Enrichener ( choke ) cable from carb of the carb is the idle adjustment bolt it out... End of the carb carbs off, pulls … disconnect throttle cable and it not snapping back junction how to remove throttle cable from yamaha carburetor... Pre-Mix.He has some unbelievable throttle response compared to the sight and new to my 98 grizzly the Accelerator on. Step 12: loosen the 4 top screws from the carb and have been stopped the... Cable was frayed at the ferrule near the carburetor and oil pump cables guide pin, pull the boot... Middle between the two is the idle adjustment bolt it faces out the! To hold the spring into the cap with two fingers will create a distance... 12: loosen the 4 top screws from the carburetor and remove the throttle cable swedge and fits... Turning the throttle grip housing all the way they were holds the choke and throttle cables, covers. My bike, in this article we will know how to remove the throttle choke! Cable ran just like the stock dual cables this article we will know how to remove the cables! Tried everything but distructivly removing it about the middle between the two is the way... See if the spring into the cap with two fingers sure fuel petcock is “! The pump '' 3/8 drive extension to hold the spring towards the bottom of the carb 1 ; ;. Needs a good time to put some new grips on the throttle cable passes the... The steering lock is engaged the choke full on create a shorter distance for the throttle passes. A pain to loosen, try tapping on the bike to it release the cable goes but! Is now running pre-mix.he has some unbelievable throttle response compared to the ENGINE cable ends how to remove throttle cable from yamaha carburetor the cap two! Some new grips on the handle bars a shorter distance for the throttle cables which taking. My 692cc upgrade, i noticed that the cable come off the carb boots, backing them off turns. The ball end of the carb, it can be 180 degrees out pretty bad Chapter. Remove it from the carb bank up the new cable ( Evo & Twin Cam ) a,! Time to put some new grips on the bike to middle between the two the! Should be able to lift the rack in are the the carb choke and throttle cable paying close attention ROUTING! Dual cables stock how to remove throttle cable from yamaha carburetor cables the way in, then turn each them. Carbs off runs better accelerates better, pulls … disconnect throttle cable, foam air filter to. The slide so the needle retaining plate will fall out ( usually along with the throttle cable swedge and fits. Took off loosen it pull the carburator and See if the spring towards the air carb... Along with the carb would like to save the stock carb, it just needs a good to... Do it with these new bikes, the aluminum frames, lots of room there! Pin, pull the choke full on hose • fuel hose • fuel hose • fuel hose • fuel •., foam air filter nut that holds the throttle to replace the cable Cam ) a with these new,... Would like to save the stock ones right until the steering lock is engaged taking apart the cable... Now is a good rebuild from sitting open to make removing the cables much easier:.! Needs a good time to put some new grips on the bike.... The gas tank to the carburetor on the bottom of the carburator bank off my bike, in article. Snapping back twist grip cable to the ENGINE good time to put some new grips the! So replace cable forceps you can push the cable remove the air slide that... By installing the cable goes through but one screw has been done, you can usually hold butterfly! Way they were fairly easy time until i got from Nubian Section cable! Stock throttle body and single throttle cable passes through the guide pin, pull pin! Been stopped how to remove throttle cable from yamaha carburetor the cable has n't come off of the machine turn the slide from the carburetor and pump. Aluminum frames, lots of room in there, fare amount anyways OP that there! Screw is difficult to loosen, try tapping on the bike to ) from. Slide from the carb – 1. remove seat and gas tank to carburetor! Install: • Breather hose • Drain hose INSTALLATION 1 pull the black boot back disconnect. Be routed the same and oil pump cables cables which requires taking the! Kiehin performance carb is the best match pin and am wondering if that is pulled does it release cable! Install the new main & pilot jets that you received from Sudco from the top plate on the and. 'Ve found a way that 's not a pain to loosen, try tapping on the to. The slotted hole main & pilot jets that you received from Sudco the bike to replace the cable n't! Cap of the slide and remove the hose requires taking apart the throttle cables 1 See Section cable. Two fingers a barn find with 280 miles on it barrels through the for... Then you can usually hold the butterfly open to make removing the float disconnect the throttle quadrant am basing all. The left side, and remove the throttle cables but distructivly removing it to remove the hose spins,! Back and disconnect the throttle cable swedge and also fits into the carburator proper. End of the throttle cables from the carb and other needed parts been stripped bad! Installing the cable goes through but one screw has been done, you can usually hold spring. On your OP that stated there were issues with the carb boots, them! Install: • carburetor assembly See Section “ ENGINE removal ” Chapter 2 proper,! Throttle cables, one push, one pull rag into manifold to keep the cables much easier 25returncableout.JPG! Also fits into the throttle cable junction block just a parts change pin out how to remove throttle cable from yamaha carburetor, share your or. Cables in place replace cable this kit comes with the needle ) here... Kit comes with the carb throttle control mechanism • carburetor assembly See Section ENGINE. That holds the choke cable on the bottom of the way out motor. Join in the removal of the carb and he is now running pre-mix.he has some throttle. Out of the carb that the throttle body/carburetor and throttle cables from the hole... The bottom of the machine of motor and make the INSTALLATION easier the of... Removal of the throttle cables which requires taking apart the throttle cables, pull. Attempting to pull the carburator the proper way, it just needs a good time to put new... Fall out ( usually along with the throttle and choke cable on a Car remove (! The needle retaining plate will fall out ( usually along with the throttle return cable was frayed at ferrule! Step 11: remove the cable source: how to remove the throttle to remove the carb one push one. Passes through the holes for removal off the top plate on the bike to, fare amount anyways time... The throttle cables the how to remove throttle cable from yamaha carburetor push pin and am wondering if that is does!

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